Asset Register / Asset Hierarchy
Asset management refers to the systematic approach as per ISO 14224 / ISO 55000 to the governance and realization of value from the things that a group or entity is responsible for, over their whole life cycles.
Asset Management Process Funnel
Plant Maintenance
As per ISO 13374 Plant maintenance is defined as a set of activities that are necessary to keep machinery, parts & types of equipment in good operating conditions to avoid production stoppage and loss.
Plant Maintenance Strategy
Reliability centered Maintenance
As per SAE JA1011/12 & IEC 60300‐3‐11 Reliability centered maintenance (RCM) is an Industries‐level method to arrive maintenance strategy that is implemented to optimize the maintenance program. The result of an RCM program is the implementation of a specific maintenance strategy on each of the assets based on the analysis of system functions,
consequences and failure modes effect of process assemblies or components.
Risk based Inspection
Risk based inspection is the process of developing a scheme of inspection
based on knowledge of the risk of failure. The essential process is a risk analysis.
This is the combination of an assessment of the likelihood (probability) of failure
due to flaws damage, deterioration, or degradation with an assessment of the
consequences of such failure
As per API 580/581, process applicable to Static equipment, Piping and
Pressure relief devices
Implementing Risk Based Inspection
Bill of Material
A bill of materials is a list of the materials, sub‐assemblies, intermediate
assemblies, sub‐components, parts, and the quantities of each needed to maintain
the asset.
Material Master Cataloguing & Coding
As per ISO 8000, Structured cataloguing is the generation of item descriptions
in a pre‐determined format. It involves the concept of Class/Sub‐Class, which is on
the upfront in Materials Cataloguing. A format/template is created for each
Clan/Sub‐class with required Characteristic, like a specification sheet with values
yet to be filled.
We adopt a Logical and Auto coding to classify components by following
international systems such as MESC & UNSPSC.
Equipment Criticality analysis
Spare Parts Interchangeability Record
The primary objective to have a Spare Parts Interchangeability Record (SPIR),
is to support organizations during commissioning stage and initial operation to
maintain the spare for smooth start‐up of the plant. Typically, where one item
can be used across multiple assets or equipment.
SPIR Services and Benefits
Equipment Master
The equipment master is a place of the standard information related to a
specific piece of equipment. To manage equipment type, manufacturer information,
costs, warranties, billing reference, maintenance, and so on, must create an
equipment master for every piece of equipment in the system.
Equipment Master Services and Benefits
Material Criticality
Material criticality or Inventory Analysis to determine the criticality, consumption
value, consumption rate, stock value, lead time, price of single unit
Analyzing material based on its importance and availability
Core Benefits
Data Cleansing
Looking for master data cleansing for Material Master, Service Master and Vendor
Master Data Cleansing is the process of structuring and standardizing how the data will
be managed. This includes the use of a technical dictionary to provide rules‐based
classification templates and data requirements. Cleansing also provides a method of
standardization for abbreviations, a short description and purchase order description
generation.
Inventory management
Inventory management is the supervision of non‐capitalized assets or inventory,
and stock items. Inventory management refers to the process of ordering, storing, and
using a company inventory. These include the management of raw materials,
components, and finished products, as well as warehousing and processing such items.
Vendor Master
Vendor Master Data is the enterprise main source of vendor‐specific data. It
includes information on vendors from which a company can procure.
Service Master
Service Master data includes information on service provider of expert
professionals who provide essential services to businesses.
Documentation
It is very important to keep the documents in such a way to retrieve the
information of any asst, more informatively and easily. So, the necessity of a document
library in a systematic way, is playing vital role in current industries.
Streamlining Documentation for Efficiency
Manpower Services
Our company’s policies fully comply with all legal, foreign exchange, immigration
rules and regulations when bringing foreign manpower to requested client sites.
Software
Our specialized software engineers develop software / tools based on customer
requirements.
Software Developement Overview
CDMS Customer Relationship Management Process
